Ryobi Pole Saw RY52004A User Guide

TP30 GAS PRUNER  
REPAIR SHEET  
MODEL NUMBER  
RY52004A  
 
RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A  
The model number will be found on a plate attached to the engine housing. Always mention the model number in all correspondence regarding  
your GAS PRUNER or when ordering replacement parts.  
PARTS LIST  
KEY  
PART  
NO.  
NUMBER  
DESCRIPTION  
QTY  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
82589  
*
SCREW (10-14 X 1 in. T.F. TRUSS HD.).........................................................................................................................9  
HANDLE ASSEMBLY......................................................................................................................................................1  
TRIGGER LOCK..............................................................................................................................................................1  
TRIGGER.........................................................................................................................................................................1  
TORSION SPRING..........................................................................................................................................................1  
WARNING LABEL ...........................................................................................................................................................1  
BOOM ASSEMBLY (INC. KEY NO. 6).............................................................................................................................1  
COMPRESSION SPRING................................................................................................................................................1  
RING GUARD..................................................................................................................................................................1  
STORAGE END CAP.......................................................................................................................................................1  
SHOULDER STRAP ........................................................................................................................................................1  
THROTTLE AND LEAD ASSEMBLY (INC. KEY NO. 22) .................................................................................................1  
BOLT (1/4-20 X 1 in. HEX HD.) .......................................................................................................................................1  
BOLT (1/4-20 X 1-1/2 in. HEX HD.).................................................................................................................................1  
HANDLE BAR CLAMP ....................................................................................................................................................2  
WASHER ........................................................................................................................................................................2  
HEX NUT (1/4-20)............................................................................................................................................................2  
LOCK WASHER ..............................................................................................................................................................2  
J HANDLE AND GRIP .....................................................................................................................................................1  
STRAP HANGER.............................................................................................................................................................1  
COMBINATION WRENCH ..............................................................................................................................................1  
SWITCH (MOMENTARY CONTACT)...............................................................................................................................1  
SPARK PLUG (CHAMPION RCJ6Y OR NGK BPMR7) ...................................................................................................1  
LOGO LABEL ..................................................................................................................................................................1  
SCREW ...........................................................................................................................................................................1  
THROTTLE CABLE CLIP.................................................................................................................................................1  
FUEL CAP ASSEMBLY...................................................................................................................................................1  
MODEL LABEL................................................................................................................................................................1  
AIR FILTER......................................................................................................................................................................1  
AIR BOX COVER.............................................................................................................................................................1  
STARTING/PRIMER LABEL............................................................................................................................................1  
OPERATOR’S MANUAL  
985382001  
PS06258  
PS06259  
PS01718  
986174001  
985384003  
PS05266  
985835001  
PS02155  
944701  
985744001  
82496  
82278  
00422  
84004  
*
*
81242  
83009  
A08130  
07255  
*
*
09207  
PS02764  
PS02227  
985157001  
983638009  
985411001  
A09116  
986176001  
5687301  
985417001  
985426001  
983000773  
983000773R  
11-16-05  
*
REPAIR SHEET (REV:00)  
* STANDARD HARDWARE ITEM — MAY BE PURCHASED LOCALLY  
3
 
RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A  
19  
20  
14  
15  
13  
18  
16  
17  
23  
24  
22  
12  
21  
25  
22  
9
26  
11  
8
7
27  
29  
5
10  
25  
6
31  
4
28  
32  
3
2
1
33  
34  
30  
4
 
RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A  
The model number will be found on a plate attached to the engine housing. Always mention the model number in all correspondence regarding  
your GAS PRUNER or when ordering replacement parts.  
PARTS LIST  
KEY  
PART  
NO.  
1
NUMBER  
DESCRIPTION  
QTY  
986163001  
PA01333  
* HEX NUT (M8)............................................................................................................................................................. 1  
BAR CLAMP ASSEMBLY ........................................................................................................................................... 1  
GUIDE BAR ADJUSTMENT SCREW (M5 X 50 mm)................................................................................................... 1  
* RETAINING RING (4 mm) ........................................................................................................................................... 1  
GUIDE BAR PLATE..................................................................................................................................................... 1  
GUIDE BAR ADJUSTING PIN..................................................................................................................................... 1  
* E-RING (6 mm)............................................................................................................................................................ 1  
CUPPED WASHER ..................................................................................................................................................... 1  
SPROCKET................................................................................................................................................................. 1  
CHAIN (3/8, .043, 10).................................................................................................................................................. 1  
GUIDE BAR................................................................................................................................................................. 1  
BAR PAD PLATE......................................................................................................................................................... 1  
OIL PUMP SEAL ASSEMBLY..................................................................................................................................... 1  
OIL PINION GEAR & PLUNGER ................................................................................................................................. 1  
WORM GEAR.............................................................................................................................................................. 1  
OIL PUMP HOUSING W/CAM PIN ASSEMBLY......................................................................................................... 1  
* SCREW (M5 X 3 mm).................................................................................................................................................. 2  
OIL CAP WITH RETAINER (PKG.)............................................................................................................................... 1  
* SCREW (M5 X 18 mm)................................................................................................................................................ 4  
OIL TANK COVER ASSEMBLY................................................................................................................................... 1  
OIL COVER GASKET.................................................................................................................................................. 1  
* SCREW (M5 X 25 mm, SHOULDER SCREW) ............................................................................................................ 3  
* SCREW (M5 X 25 mm)................................................................................................................................................ 1  
* SCREW (10-24 X 5/8 in. HEX WASHER HD. TRI-LOBULAR)..................................................................................... 1  
GEAR CASE & COVER ASSEMBLY .......................................................................................................................... 1  
PINION GEAR ASSEMBLY......................................................................................................................................... 1  
WAVY WASHER.......................................................................................................................................................... 1  
PICK-UP TUBE ASSEMBLY....................................................................................................................................... 1  
OUTPUT SHAFT ASSEMBLY..................................................................................................................................... 1  
BLADE COVER ........................................................................................................................................................... 1  
EXPAND-IT LABEL ..................................................................................................................................................... 1  
WARNING LABEL....................................................................................................................................................... 1  
PRUNER BOOM ASSEMBLY (55 in.) (INC. KEY. NOS. 31 AND 32) .......................................................................... 1  
PRUNER GEAR HEAD (INC. KEY. NOS. 1-9 AND 12-30) .......................................................................................... 1  
2
3
4
5
986164001  
986165001  
PS04974  
6
7
8
986185001  
986162001  
04939A  
9
985224001  
PS03873  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
983872002  
PS04554  
986166001  
985221001  
985223001  
986160001  
986161001  
A07591  
985895001  
985896001  
985265001  
986155001  
986158001  
PS05449  
090038001042  
985252001  
985262001  
PA01487  
985253001  
983606001  
985165001  
986173001  
986186001  
986172001  
* STANDARD HARDWARE ITEM — MAY BE PURCHASED LOCALLY  
5
 
RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A  
16  
28  
22  
44  
22  
55  
37  
5
45  
2
14  
48  
49  
50  
29  
20  
3
4
1
51  
11  
7
8
27  
43  
10  
26  
12  
19  
41  
40  
52  
25  
15  
9
6
42  
36  
35  
31  
33  
54  
13  
24  
34  
53  
18  
39  
17  
38  
47  
32  
56  
30  
46  
23  
21  
6
 
RYOBI TP30 GAS PRUNER – MODEL NO. RY52004A  
The model number will be found on a plate attached to the engine housing. Always mention the model number in all correspondence regarding  
your GAS PRUNER or when ordering replacement parts.  
PARTS LIST  
KEY  
NO.  
PART  
NUMBER  
KEY  
NO.  
PART  
NUMBER  
DESCRIPTION  
QTY  
DESCRIPTION  
QTY  
1
2
985873001  
308092008  
308092006  
984760001  
984743001  
88083  
SHORT BLOCK ASSEMBLY ..................... 1  
MUFFLER ASSEMBLY .............................. 1  
MUFFLER ASSEMBLY .............................. 1  
MUFFLER GASKET ................................... 1  
HEAT SHIELD........................................... 1  
29  
30  
31  
32  
33  
34  
35  
36  
37  
984812001  
00242  
PS05268  
98929A  
PS05267  
PA01613  
986153001  
984832002  
985902001  
*
SCREW (10-24 X 3/4 in. PAN HD. TORX)....... 4  
CLUTCH ................................................... 2  
WASHER.................................................... 1  
WASHER.................................................... 1  
SPACER .................................................... 1  
DRUM & CONNECTOR ........................... 1  
ROTOR PAWL ASSEMBLY ....................... 1  
STARTER PULLEY .................................... 1  
3
4
5
* SCREW (10-24 X 2-1/8 in.  
TORX TRUSS HD. SEMS) ......................... 2  
6
7
8
6634602  
985248001  
985430001  
81208  
BOLT (10-27 X 2-3/8 in. HEX HD.)............. 2  
HEAT DAM GASKET.................................. 1  
HEAT DAM................................................. 1  
* LOCK NUT (10-24)..................................... 2  
* SCREW (10-24 X 1 in. TORX PAN HD. SEMS). 2  
CARBURETOR GASKET ........................... 1  
CARBURETOR GASKET ........................... 1  
SPACER .................................................... 1  
PISTON W/PIN .......................................... 1  
AIR FILTER BOX........................................ 1  
PISTON RING 30cc ................................... 2  
RUBBER TUBING (2 in.) ........................... 1  
CLIP .......................................................... 1  
CARBURETOR .......................................... 1  
GASKET, C/C COVER ............................... 1  
FUEL TANK ASSEMBLY..................................1  
RETAINING RING ...................................... 2  
BUMPER.................................................... 2  
LEAD W/TERMINALS ................................ 1  
LEAD.......................................................... 1  
PISTON ASSEMBLY  
(INC. KEY NO. 14, 16, 22, 28 and 55).......... 1  
9
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
A98773A  
6969901  
9789902  
PS06114  
984837001  
82543  
82537  
984829001  
82538  
SPRING & CONTAINER ............................ 1  
CLIP........................................................... 1  
STARTER ROPE ....................................... 1  
STARTER GRIP ........................................ 1  
BAFFLE...................................................... 1  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
093221  
984834001  
9071103  
984738001  
985903001  
985530002  
03179  
0143908  
6970001  
985893001  
06443A  
984816001  
65261  
98792  
A06964  
A06963  
* SCREW (8-16 X 1/2 in. THD. FORM. )...... 3  
* SCREW (10-14 X 7/8 in. THD. FORM. ).... 2  
REAR HOUSING........................................ 1  
SCREW (10-24 X 3/4 in. TRUSS HD.) ....... 4  
STARTER HOUSING W/EYELET.............. 1  
PA01641  
984759001 * SCREW (6-20 X 1/4 in. TRI-LOBULAR).... 3  
985596001  
984753001  
985544001  
OUTLET TUBE.......................................... 1  
SCREEN .................................................... 1  
COMPLETE STARTER ASSEMBLY  
(INC. KEY NOS. 36, 38, 40-43 AND 47 )..... 1  
GASKET..................................................... 1  
PRIMER ASSEMBLY ................................ 1  
TANK INSULATION GASKET .................... 1  
CONNECTING ROD ASSEMBLY ............. 1  
RUBBER BUMPER................................... 1  
52  
53  
54  
55  
56  
984747001  
3078001  
900999002  
PA00190  
82540  
* SCREW (8-32 X 1 in. THREAD  
FORMING) ................................................. 2  
27  
28  
850080001  
00238A  
IGNITION MODULE (W/ 3 SEC. KILL) ....... 1  
PISTON PIN .............................................. 1  
985767001  
* STANDARD HARDWARE ITEM – MAY BE PURCHASED LOCALLY  
** STOCK ITEM – MAY BE SECURED THROUGH THE HARDWARE DEPARTMENT OF MOST HOME DEPOT STORES  
7
 

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