Rev. 1.70
Serial Number:___________________
Model DL-04
DATA-LOGGER
WIRELINE DATA-LOGGER
USER MANUAL
© 1996-2008, Reliable Scale Corporation
Reliable Scale Corporation
520 Moraine Road N.E.
Calgary, Alberta, Canada
Tel:1-800-419-1189
(403) 272-8784
Fax: (403) 273-9818
E-mail: [email protected]
Reliable Scale Corporation
2. Capabilities
The Model DL-04 DATA-LOGGER is a versatile tool designed to record line
load, line speed and tool depth on Wireline trucks.
This new technology offers secure data recovery and reduces chances of operator
error and improves record keeping. The result is an improved profit picture.
The DL-04 stores data accurately without interfering with the operator’s normal
activities.
The DL-04 monitors the truck’s digital weight indicator, depth meter and line speed
meter as often as every 2 seconds and stores the information securely in memory.
This allows the manager to review very closely the details of each job.
2.1 Features
• Lists job description, operator ID, job date
• Each record includes record number, line load, line speed, depth, and time of
day
• Stores up to 113,825 records (over 63 hours of continuous recording at 2 second
log intervals)
• Reads data at 2 second to 99 second intervals
• Support for 115,200 bps serial transfers
• XON/XOFF flow control for serial transfers
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Reliable Scale Corporation
3. Physical Layout
• 12 Volt DC Power Input - 4 pin male military style connector (P/N: PT02A8-
4P).
• LCD Screen - displays instruction and status messages to the operator.
• Alphanumeric Keys - operator keys in information.
• Data Control Keys - for Entering and Editing data.
• RS-232 Ports - 4 pin female military style connectors (P/N: PT02A8-4S) to
connect devices to the DL-04. Example: Digital Scale, Personal Computer, Line
speed indicator.
• Arrow Keys - to scroll through menus and stored information.
• Function Keys - to issue commands; keys are assigned different functions as
listed on the LCD screen.
• Power Key - to turn the DL-04 on and off.
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Reliable Scale Corporation
4. Basic Operation
1. Press the ON/OFF key until text appears.
RELIABLE SCALE
DL-04 DATA-LOGGER
S/N: 9903148
Screen shows the serial number and the
software version.
Version 1.60
RELIABLE SCALE
DL-04 DATA-LOGGER
1999-03-29 14:09:23
F1: Continue
The next screen shows date & time for
operator verification with local time
zones.
2. Press F1 to continue.
MAIN MENU
1 Log Data
2 Resume Logging
Screen shows the first two options
available from the Main Menu.
Select #
more:T
3. Use the UP and DOWN arrow keys to
scroll through all the options.
MAIN MENU
3 Delete Data
4 View Data
Select #
more:S
MAIN MENU
5 Plot Chart
6 Print Data
Select #
more:S
4. Select the option you wish to use.
Example: 1 Log Data
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Reliable Scale Corporation
MAIN MENU
1 Log Data
2 Resume Logging
Select # more:T
5. When an process has been completed,
the DL-04 will return to the Main Menu.
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4.1 Log Data
The chief function of the DL-04 is the Log Data process.
The screen prompts the operator through the necessary steps, issuing
instructions as required. Once the operator initiates a job, each record is
saved automatically for future transfer and analysis.
Once logging has begun, the screen is updated every log interval with
the latest log information. This maintains a record of:
• Tool Depth with units
• Line Speed with units
• Entry Time
• Line Load with units
• Entry Number (max. 113,825)
MAIN MENU
1 Log Data
2 Resume Logging
1. From the Main Menu, select Log
Data.
Select #
more:T
Well Name:
„
F2: Alpha
Operator is prompted for required
information starting with Well Name
F4: Quit ENTR: Accept
2. Key in the Well name.
Example: K14 If letters are used press
F2 to enter alpha mode
Well Name:
„
The screen will change slightly
F2: Accept alpha
f: Next position
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Reliable Scale Corporation
3. Press the number and arrow
keys to scroll through the
letters shown at the top of the
keys.
Well Name:
K„
F2: Alpha
4. Use F2 to exit alpha mode and the
screen will return to normal
F4: Quit ENTR: Accept
5. Input numbers normally
Well Number:
„
F2: Alpha
6. Well Number is next. Follow the
same procedure as for Well Name.
F4: Quit ENTR: Accept
7. Key in Well Number.
Example: 45
Well Number:
45„
F2: Alpha
F4: Quit ENTR: Accept
Wireline Job Type:
„
F2: Alpha
8. Wireline Job Type is next. Follow
the same procedure as for Well
Name.
F4: Quit ENTR: Accept
9. Key in Wireline Job Type.
Example: COMPLETION
Wireline Job Type:
COMPLETION„
F2: Alpha
F4: Quit ENTR: Accept
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Job Operator:
„
F2: Alpha
10. Job Operator is next. Follow the
same procedure as for Well Name.
F4: Quit ENTR: Accept
11. Key in Job Operator.
Example: 58
Job Operator:
58„
F2: Alpha
F4: Quit ENTR: Accept
Log Interval(s): „
Log Interval is next. Intervals from 2
seconds to 99 seconds between
records are available.
Min: 2s Max: 99s
F4: Quit ENTR: Accept
12. Key in the Interval.
Example: 2
LOGGING. . .
The DL-04 begins reading data every
256.42m
10:23:10
F4: Quit
122m/m
4990kg
000085
2 seconds.
13. Logging can be interrupted by
pressing F4.
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4.2 Resume Logging
If a job has been interrupted for some reason, it can be resumed using
the Resume Logging process. Only the last job in memory can be
resumed. If there are no jobs in memory, this process cannot be used.
MAIN MENU
1 Log Data
2 Resume Logging
1. From the Main Menu, select Resume
Logging.
Select #
more:T
LOGGING. . .
The operator is asked to confirm the
resume operation.
Resume Job # 3?
F2: Confirm
F4: Cancel
2. Press F2 to confirm resumption.
Resuming Job #: 3
LOGGING. . .
3. The DL-04 Resumes logging
256.42m
10:23:10
F4: Quit
122m/m
4990kg
000085
4. Logging can be interrupted by
pressing F4.
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4.3 Delete Data
After the records have been plotted (see section 4.5 on page 14) or
transferred to a computer (see section 4.6 on page 16), clear the DL-04
memory using the Delete Records option. Jobs should be deleted after
each day to make room for new ones and to eliminate confusion.
MAIN MENU
2 Resume Logging
3 Delete Data
1. From the Main Menu, select Delete
Data.
Select #
more:T
F2: Confirm
Delete data
F4: Cancel
Delete data
The operator is asked to confirm the
delete operation.
2. Press F2 to Delete Records.
Enter password:„
A password is required. The factory
default password is 1234. See section
5.4 on page 31 to change password.
3. Enter the
password.
Enter password:****„
When the password is entered, *'s are
displayed for security.
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Reliable Scale Corporation
Deleting data
Data DELETED
If a valid password has been entered,
the records are deleted and the status is
displayed on the screen.
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4.4 View Job Information
Job information in the DL-04 memory can be viewed on screen without
transferring or deleting it.
MAIN MENU
3 Delete Data
4 View Job Info.
1. From the Main Menu, select View Job
Info.
Select #
more:T
VIEW JOBS
Job to View? (3)
If there is more than one job in memory,
the user will be prompted for the job
number.
„
F4: Quit
2. Enter job number to view.
VIEW JOBS
Job # 3
3. The selected job information is
displayed. Use the UP and DOWN arrow
keys to scroll through the information.
Job Description:
F4: Quit
more:T
4. To quit viewing, press F4.
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4.5 Plot Chart
Data saved in the DL-04 can be transferred to a printer or computer in
the form of a chart (Line Pull and Depth vs. Time). Connect the DL-04
to the printer or computer with the proper cables & hardware. Be sure
the printer/computer is ready to receive the data. The default serial port
configuration for the DL-04 is 9600 baud, 8 data bits, no parity, 1 stop
bit.
Plotting a job does not remove it from the DL-04’s memory. Records
are stored permanently in memory and can only be removed by using
the Delete Data option (see section 4.3, on page 11). Data transfer can
be done as many times as desired before deletion.
Note: The DL-04 has been configured for use with an Epson FX-880
printer with an RS-232 serial interface. Other compatible printers should
function, but proper operation is not guaranteed.
MAIN MENU
5 Plot Chart
6 Print Data
1. From the Main Menu, select Plot Chart.
Select #
more:T
PLOT CHART
Job to Print? (3)
If there is more than one job in memory,
the user will be prompted for the job
number.
„
F4: Quit
2. Enter job number to plot.
PLOT CHART
Plotting record: 457
3. During data transfer, the number of the
entry currently being plotted is
displayed.
F4: Quit
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Reliable Scale Corporation
4. To quit printing, press F4.
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4.6 Print Data
Data saved in the DL-04 must be transferred to a host computer for
historical storage and analysis. Connect the DL-04 to the computer with
the proper cables & hardware. Be sure your computer is ready to
receive the records. The default serial port configuration for the DL-04 is
9600 baud, 8 data bits, no parity, 1 stop bit. A standard terminal
program such as Procomm or HyperTerminal can be used for this
procedure (see your terminal program manual for details).
Transferring jobs to computer does not remove them from the DL-04’s
memory. Records are stored permanently in memory and can only be
removed by using the Delete Data option (see section 4.3, on page 11).
Data transfer can be done as many times as desired before deletion.
MAIN MENU
6 Plot Chart
5 Print Data
1. From the Main Menu, select Print Data.
Select #
more:T
PRINT DATA
Job TO Print? (3)
If there is more than one job in memory,
the user will be prompted for the job
number.
„
F4: Quit
2. Enter job number to print.
PRINT DATA
Printing record: 457
3. During data transfer, the number of the
entry currently being printed is
displayed.
F4: Quit
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Reliable Scale Corporation
4. To quit printing, press F4.
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Reliable Scale Corporation
5. Configuration
Some operating features of the DL-04 can be modified to suit the
equipment being used. Other parameters such as the date and time need
to be set in order to make accurate logs. All parameters are set from the
Configuration Menu.
MAIN MENU
6 Pint Data
7 Configuration
1. From the Main Menu, select
Configuration.
Select #
more:S
CONFIGURATION MENU
1 Set Date
2. Screen shows first two items of the
Configuration Menu. Use the UP and
DOWN arrow keys to scroll through all
the options.
2 Set Time
Select #
more:S
CONFIGURATION MENU
3 Configure Ports
4 Set Depth Units
Select #
more:S
CONFIGURATION MENU
6 Set Password
7 Exit Configuration
3. To return to the Main Menu, select Exit
Configuration.
Select #
more:S
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5.1 Set Date
The current date can be seen when the DL-04 is turned on. It is
important that this be set correctly in order to provide accurate log
information. If the date needs to be changed, it is done using the Set
Date process from the Configuration Menu.
CONFUGIRATION MENU
1 Set Date
2 Set Time
1. From the Configuration Menu, select
Set Date.
Select #
more:T
SET DATE
Enter year:
2. Key in the year. Use four digits.
Example: 1999
„
F4: Quit
SET DATE
Enter month:
3. Key in the month. (1 to 12)
Example: 2
„
F4: Quit
SET DATE
Enter day:
4. Key in the day. (1 to 31)
Example: 12
„
F4: Quit
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Reliable Scale Corporation
SET DATE
The new date is displayed before
returning to the Configuration Menu.
Date set to:
1999-02-12
5. To quit, press F4.
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5.2 Set Time
The current time can be seen when the DL-04 is turned on. It is
important that this be set correctly in order to provide accurate log
information. If the time needs to be changed, it is done using the Set
Time process from the Configuration Menu.
CONFUGIRATION MENU
1 Set Date
2 Set Time
1. From the Configuration Menu, select
Set Time.
Select #
more:T
SET TIME
Enter hour(24):
2. Key in the hour. (0 to 23)
Example: 14
„
F4: Quit
SET TIME
Enter minute:
„
F4: Quit
3. Key in the minute. (0 to 59)
Example: 25
SET TIME
Enter second:
„
F4: Quit
4. Key in the second. (0 to 59)
Example: 50
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SET TIME
The new time is displayed before
returning to the Configuration Menu.
Time set to:
14:25:50
5. To quit, press F4.
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Reliable Scale Corporation
5.3 Configure Ports
The ports on the DL-04 can be assigned to different devices to suit
individual applications. It is recommended however, that the default
port settings be used. They are:
• Port 1 - Computer/Printer
• Port 2 - Counter
• Port 3 - Weight Indicator
CONFIGURATION MENU
2 Set Time
3 Configure Ports
1. From the Configuration Menu, select
Configure Ports.
Select #
more:S
PORT CONFIG MENU
1 Show Port Function
2 Set Port Function
2. Screen shows first items of the Port
Config Menu. Use the UP and DOWN
arrow keys to scroll through all the
options.
Select #
more:S
PORT CONFIG MENU
3 Set Port Speed
4 Set Port Format
Select #
more:S
CONFIGURATION MENU
5 Port Test
6 Exit Port Config
3. To return to the Configuration Menu,
select Exit Port Config.
Select #
more:S
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5.3.1 Show Port Function
The current port assignments can be seen by using the Show Port
Function option in the Port Config Menu. This can be a useful
troubleshooting tool if device communications problems arise.
PORT CONFIG MENU
1 Show Port Function
2 Set Port Function
1. From the Port Config Menu, select
Show Port Function
Select #
more:S
PORT FUNCTIONS
PC Port:
2. Screen shows first Port Functions. Use
the UP and DOWN arrow keys to scroll
through the list.
1
2
Counter Port:
F4: Quit
more:S
PORT FUNCTIONS
Weight Port
3
1
Printer Port
F4: Quit
more:S
3. To quit, press F4.
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5.3.2 Set Port Function
The current port assignments can be changed using the Set Port
Function option in the Port Config Menu. It is recommended that the
default port assignments be used.
PORT CONFIG MENU
1 Show Port Function
2 Set Port Function
1. From the Port Config Menu, select Set
Port Function
Select #
more:S
SET PORT FUNCTION
Enter port number:
„
2. Key in the port to be changed.
Example: 1
F4: Quit
more:S
Select Function:
3. Select the function.
1:PC
2:Printer
Example: 1:PC
3:Scale 4:Counter
SET PORT FUNCTION
Port: 1
Function: PC
4. To quit, press F4.
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5.3.3 Set Port Speed
Using the Set Port Speed option, the port baud rates can be set to
accommodate the needs of the device connected to it. It is important
that this setting is correct for proper device interfacing.
Supported Baud Rates
1200
2400
4800
9600
19,200
38,400
115,200
PORT CONFIG MENU
3 Set Port Speed
4 Set Port Format
1. From the Port Config Menu, select Set
Port Speed.
Select #
more:S
SET PORT SPEED
Enter port number:
2. Key in the port to be changed.
Example: 1
„
F4: Quit
more:S
SET PORT SPEED
Enter port 1 speed:
3. Key in the baud rate.
Example: 9600
„
F4: Quit
more:S
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SET PORT FUNCTION
Port: 1
Speed: 9600 baud
4. To quit, press F4.
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5.3.4 Set Port Format
Using the Set Port Format option, the word length and parity
parameters for a port can be set to accommodate the needs of the
device connected to it. It is important that these settings are correct for
proper device interfacing.
Supported Word Lengths
7
8
PORT CONFIG MENU
3 Set Port Speed
4 Set Port Format
1. From the Port Config Menu, select
Show Port Function
Select #
more:S
SET PORT FORMAT
Enter port number:
2. Key in the port to be changed.
Example: 1
„
F4: Quit
more:S
SET PORT FORMAT
Enter word length:
3. Key in the word length.
Example: 8
„
F4: Quit
more:S
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Select Parity:
1:Even 2:Odd
3:Mark 4:Space
5:None
4. Choose the parity setting.
Example: 5:None
SET PORT FORMAT
Port: 1
Format: 8,N,1
5. To quit, press F4.
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5.3.5 Port Test
Proper port operation can be tested using the Test Port Function option
in the Port Config Menu. This function should not be used when
connected to the measurement devices as they can be damaged. This
can be a useful troubleshooting tool if device communications
problems arise and should only by used by trained personnel. A test
string will be transmitted by each port using its current settings.
PORT CONFIG MENU
5 Port Test
6 Exit Port Config
1. From the Port Config Menu, select Port
Test
Select #
more:S
Testing Ports.
F4: Quit
more:S
2 To quit, press F4.
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5.4 Set Depth Units
As the Depth Counter does not provide unit information to the DL-04,
the user must specify the depth and time units to used for logging.
Configuration MENU
3 Configure Ports
4 Set Depth Units
1. From the Configuration Menu, select
Set Depth Units.
Select #
more:T
SET UNITS
Select Depth Units:
1:meters 2:feet
2. Key in the depth units.
Example: 1:meters
SET UNITS
Select Depth Units:
Depth Units: meters
SET UNITS
Select Time Units:
1:minutes 2:seconds
5. Key in the depth units.
Example: 1:minutes
SET UNITS
Select Time Units:
Time Units: minutes
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5.5 Plot Delay
In order to allow the printer to keep up with the data transfer, a time
delay is used. After each line of the chart has been transferred, the DL-
04 waits for a specific amount of time. This length of time is
determined by the Plot Delay setting and is measured in milliseconds.
CONFIGURATION MENU
5 Plot Delay
6 Set Password
1. From the Configuration Menu, select
Plot Delay.
Select #
more:S
SET DELAY
2. The current Plot Delay setting is
displayed and the user in prompted for
the new setting.
Current Delay: 1100
New Delay: „
F4: Quit
SET DELAY
Current Delay: 1100
New Delay: 1500„
F4: Quit
3. Key in the new Port Delay setting.
Example: 1500mS
SET DELAY
Plot Delay: 1500mS
4. To quit, press F4.
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5.6 Set Password
A password is required to delete data from the DL-04. If a password
other than the factory default (1234) is desired, it can be changed using
the Set Password process.
Configuration MENU
3 Configure Ports
4 Set Password
1. From the Configuration Menu, select
Set Password.
Select #
more:T
CHANGE PASSWORD
Old Password:
2. Key in the old password.
„
F4: Quit
When the password is entered, *'s are
displayed for security.
CHANGE PASSWORD
New Password:
„
F4: Quit
4. Key in the new password.
When the password is entered, *'s are
displayed for security.
CHANGE PASSWORD
Confirm Password:
„
F4: Quit
5. Key in the new password again to
confirm it.
When the password is entered, *'s are
displayed for security.
CHANGE PASSWORD
New Password Saved.
F4: Quit
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6. To quit, press F4.
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6. Troubleshooting
1. The DL-04 won’t turn on.
Ensure that the power connector is properly plugged in and is supplying
12VDC. Pin A of the power connector is positive, pin B is negative.
2. When transferring data to the computer, nothing happens or else the data
looks like garbage.
Check the cable connections to the computer and make sure the terminal
program is properly configured. The default is 9600 baud, 8 data bits, no
parity, 1 stop bit.
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7. Sample Chart
The following is a sample chart produced by the DL-04.
Reliable Scale Corporation
DL-04 Wireline Data-Logger
Log Reoprt
Report Date: 1999-10-22
Job#: 4
Start Entry: 50
Well Name: TEST WELL
Well Number: 452
Wireline Job Type: TEST
Job Operator: JOHN SMITTH
Job Date: 1999-10-22
Start Time: 08:23:35
End Time: 08:25:33
Log Interval: 2s
* = Line Pull
0 lb = 0%
5818 lb = 100% + = Depth
50%
0 m = 0%
38.54 m = 100%
100%
0%
25%
75%
|-----------------------------|-----------------------------|-----------------------------|-----------------------------|
08:23:35|*+
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08:23:37| *+
08:23:39|
08:23:41|
08:23:43|
08:23:45|
08:23:47|
08:23:49|
08:23:51|
08:23:53|
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08:25:01|
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+*
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|-----------------------------|-----------------------------|-----------------------------|-----------------------------|
0%
25%
50%
75%
100%
60 entries plotted
Page 36 of 38
Rev. 1.70
Model DL-04 DATA-LOGGER
User Manual
Reliable Scale Corporation
8. Sample Log
The following is a sample log gathered by the DL-04. Each column has
a fixed number of characters and is separated by a comma (,). The
columns are organized as follows:
1. Log entry
2. Memory location
3. Log time
4. Line Load
5. Line depth
6. Line speed
Job#: 1
Job Date: 1999-02-25
Log Interval: 2s
Start Entry:
1
Job Description: WELL01
Job Operator: BILL
1,
2,
1, 15:28:46,
2, 15:28:48,
3, 15:28:50,
4, 15:28:52,
5, 15:28:54,
6, 15:28:56,
7, 15:28:58,
8, 15:29:00,
9, 15:29:02,
10, 15:29:04,
11, 15:29:06,
12, 15:29:08,
13, 15:29:10,
14, 15:29:12,
15, 15:29:14,
16, 15:29:16,
17, 15:29:18,
18, 15:29:20,
19, 15:29:22,
20, 15:29:24,
21, 15:29:26,
22, 15:29:28,
23, 15:29:30,
24, 15:29:32,
25, 15:29:34,
26, 15:29:36,
27, 15:29:38,
28, 15:29:40,
5377kg, 200.00m,
5376kg, 200.00m,
5376kg, 200.48m,
5376kg, 202.20m,
5376kg, 204.15m,
5376kg, 206.51m,
5376kg, 208.77m,
5376kg, 210.12m,
5376kg, 212.24m,
5376kg, 214.08m,
5376kg, 216.15m,
5376kg, 218.32m,
5376kg, 220.61m,
5376kg, 222.91m,
5376kg, 224.43m,
5376kg, 226.28m,
5376kg, 227.32m,
5376kg, 228.32m,
5322kg, 229.02m,
5322kg, 230.07m,
5447kg, 230.69m,
5449kg, 232.78m,
5449kg, 234.64m,
5449kg, 237.06m,
5449kg, 238.57m,
5449kg, 238.82m,
5449kg, 238.87m,
5449kg, 238.87m,
0m/m
0m/m
3,
33m/m
49m/m
68m/m
65m/m
61m/m
65m/m
54m/m
50m/m
48m/m
56m/m
71m/m
71m/m
66m/m
37m/m
37m/m
25m/m
26m/m
26m/m
41m/m
53m/m
71m/m
68m/m
22m/m
6m/m
4,
5,
6,
7,
8,
9,
10,
11,
12,
13,
14,
15,
16,
17,
18,
19,
20,
21,
22,
23,
24,
25,
26,
27,
28,
1m/m
0m/m
28 records printed
Page 37 of 38
Rev. 1.70
Model DL-04 DATA-LOGGER
User Manual
Reliable Scale Corporation
9. Limited Warranty
This warranty applies to all new equipment manufactured by RELIABLE SCALE
CORPORATION except when otherwise specified in the Terms of Sale. Warranty is subject to
the following terms and conditions:
• All new products are warranted for a period of twelve (12) months from the date of final sale
to the end user (maximum 24 months from date of manufacture).
• RELIABLE SCALE CORPORATION shall at its option, repair or replace or refund the
purchase price, within a reasonable period of time, after being notified of the alleged defect
and after acknowledging that a defect does in fact exist.
• Warranty claims must be submitted in writing by mail, fax or email to RELIABLE SCALE
CORPORATION within the warranty period.
• This warranty does not extend to any consequential damage of other equipment, loss of use,
commercial or economic loss or inconvenience prior to or during the repair period.
• RELIABLE SCALE CORPORATION is not responsible for any damage or defects caused
by misuse, negligence, neglect, modification, improper operation, improper maintenance, or
repairs by any unauthorized persons.
• This is the sole warranty applicable to RELIABLE SCALE CORPORATION'S products, and
no RELIABLE SCALE CORPORATION employee, agent or dealer has any authority to
add to this warranty whatsoever.
• Products for warranty repair must be returned to the factory freight prepaid by the customer.
RELIABLE SCALE CORPORATION is not liable for any cost related to removal,
replacement, or shipping of the products or any other associated equipment.
Batteries supplied in or with RELIABLE SCALE CORPORATION products are NOT covered
by this warranty.
Page 38 of 38
Rev. 1.70
Model DL-04 DATA-LOGGER
User Manual
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